Water and wastewater management

Drinking water is a valuable foodstuff. Wastewater treatment is just as important a task as the monitoring of drinking water supplies.
IPTech supplies sensor technology for level, switching and pressure – perfectly adapted to the requirements of the water and wastewater industry.

Wastewater treatment

Sewage treatment plants around the world rely on IPTech measurement technology because they place great importance on high plant availability, maintenance-free operation and accurate measurement data, as the basis for automatic control of the various process stages.

Gauge station

River level measurement

Application

Accurate monitoring of the river level is an important prerequisite to be able to react quickly and correctly in the event of a flood. Data recording and transmission via radio link is the optimal solution for getting level information on rivers in remote areas without power.

Your benefit

Reliable
Reliable monitoring of river levels
Cost effective
Simple installation and signal transmission
User friendly
Wireless transmission of measured values

Process data

Measuring task:
Level measurement
Measuring point:
River level
Measuring range up to:
0 … 15 m
Medium:
Water
Process temperature:
0 … + 25 °C
Process pressure:
0 … 0 bar
Special challenges:
Environmental influences such as fog, wind, solar radiation

Receiving water

Level measurement of receiving water

Application

Wastewater treatment plants discharge treated final effluent to a receiving body of water. A continuous level measurement is usually maintained by the municipality on the receiving body of water to obtain data on the impact the final effluent, as well as other environmental factors, has on the overall level of the receiving body of water.

Your benefit

Reliable
Reliable monitoring of levels
Cost effective
Simple installation
User friendly
Robust, weatherproof measuring unit

Process data

Measuring task:
Level measurement
Measuring point:
River channel
Measuring range up to:
15 m
Medium:
Water
Process temperature:
0 … +50 °C
Process pressure:
-1 … +2 bar
Special challenges:
Outdoor environmental conditions

Sewer network

Level measurement in a sewer network

Application

Wastewater from households and industrial operations is carried through a sewerage system to the clarification plant. In large sewer systems, the water levels are monitored at key points in the network. Level measurement in the sewer allows an accurate assessment of the degree of utilization of the conduit system.

Your benefit

Reliable
Reliable function even when subjected to flooding
Cost effective
Maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Water level
Measuring range up to:
0 … 2 m
Medium:
Effluent/rainwater
Process temperature:
0 … +40 °C
Process pressure:
+1 … +2 bar
Special challenges:
Humidity, condensation, foam

Pumping station

Level control in a pumping station

Application

Wastewater from households and businesses, together with surface water, is carried to the wastewater treatment plant via an extensive sewer network. If the natural gradient is not steep enough, numerous pumping stations are required to create a sufficient height difference. The level measurement in the inlet shaft is used for cost-effective control of the pumps.

Your benefit

Reliable
Reliable measurement of the level
Cost effective
Pump switching ensures optimal operating times
User friendly
Maintenance-free, trouble-free operation

Process data

Measuring task:
Level measurement
Measuring point:
Tank
Measuring range up to:
0 … 10 m
Medium:
Wastewater
Process temperature:
0 … +35 °C
Process pressure:
0 … +1 bar
Special challenges:
Abrasion, foam, high humidity

Chemical tanks

Level measurement and point level detection in the chemical tank

Application

Through the addition of chemicals, phosphates in the wastewater are precipitated out, for example in primary sedimentation, in aeration systems or in special precipitation and secondary clarifiers. Precipitants like ferric chloride bind the phosphate chemically and deposit it in the sludge. In the storage tanks for these chemicals, a level measurement and point level detection system is deployed for continuous inventory control and optimal dosage.

Your benefit

Reliable
Reliable measurement right through tank top
Cost effective
Tank is less expensive because it needs fewer process fittings
User friendly
Simple installation

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Chemical tank
Measuring range up to:
0 … 7 m
Medium:
Medium Chemicals
Process temperature:
+10 … +30 °C
Process pressure:
+1 … +3 bar
Special challenges:
Chemical resistance, measurement through plastic tank top
 

Lime silo

Level measurement and high level detection in the lime silo

Application

In the nitrogen and phosphorus removal stage, lime is used to stabilize the pH value. Stored in silos, the lime is added to the wastewater as a solid or as an aqueous suspension. The silo content is measured by a radar sensor and a point level sensor detects the maximum level and transmits a full signal.

Your benefit

Reliable
Certain measurement even during filling
Cost effective
Reliable measurement of the total material volume in the silo
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Silo
Measuring range up to:
0 … 8 m
Medium:
Lime
Process temperature:
0 … +30 °C
Process pressure:
1 … 3 bar
Special challenges:
Abrasion, caked deposits, silo internals

Conditioning

Level measurement in the conditioning tank

Application

The applied chemicals and precipitants are suitably conditioned to ensure that they reach the wastewater in an optimal, low concentration. They are metered out according to the degree of pollution and mixed with the wastewater. Continuous level measurement is employed to ensure optimal metering control.

Your benefit

Reliable
High chemical resistance
Cost effective
Reliable measurement, independent of the medium properties
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Container
Measuring range up to:
5 m
Medium:
Wastewater, chemicals
Process temperature:
0 … +30 °C
Process pressure:
0 … +3 bar
Special challenges:
Condensation, chemical resistance

Sludge thickening tank

Level measurement in a sludge concentration tank

Application

Before the sludge enters the digestion tower, it is stored in large vessels. During storage, the sludge is dewatered and thickened sometimes scrapers and agitators are used to accelerate the process.

Your benefit

Reliable
Reliable content measurement in the sludge thickening tank
Cost effective
Non-contact measurement ensures maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Container
Measuring range up to:
0 … 15 m
Medium:
Sludge
Process temperature:
0 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Steam, condensate, buildup

Digester

Level measurement and point level detection of foam in the digester

Application

The organic components of sewage sludge are decomposed under anaerobic conditions in heated, closed digestion tanks. In the process, combustible gases such as methane are released from the sludge. These are collected in a biogas tank and then converted into electricity and heat in cogeneration (CHP) plants. A level sensor controls the filling of the digester. To ensure that no foam gets into the gas system along with the collected gas, a point level sensor is used for monitoring.

Your benefit

Reliable
Reliable level measurement and protection against foam overfill
Cost effective
Continuous, maintenance-free operation of the digester
User friendly
Low maintenance costs and reliable gas production

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Digestion tank
Measuring range up to:
0 … 7 m
Medium:
Sewage sludge
Process temperature:
+10 … +60 °C
Process pressure:
+1 … +5 bar
Special challenges:
Foam, buildup, gas overlay

Gas pipeline

Flow meter for sludge gas

Application

The biogas generated from sewage sludge is used for environmentally friendly production of heat and electricity. It is transported to the storage tanks through a gas pipeline.

Your benefit

Reliable
Reliable monitoring of flow rate
Cost effective
Detailed information on the amount of gas produced
User friendly
Maintenance-free operation of the sensor technology

Process data

Measuring task:
Pressure
Measuring point:
Pipeline
Measuring range up to:
0 … 25 bar
Medium:
Biogas
Process temperature:
+5 … +100 °C
Process pressure:
-1 … +25 bar
Special challenges:
High resistance to chemicals

Biogas storage facility

Volume and pressure monitoring in the biogas storage facility

Application

The methane gas extracted from the digestion tank is temporarily stored in a gas reservoir. Depending on the design of the gas storage facility, either a flexible diaphragm of plastic or a floating roof is used for volume equalization. The gas volume and gas pressure are measured continuously to ensure reliable and safe operation.

Your benefit

Reliable
High measurement certainty without mechanical wear
Cost effective
Optimal information on the available gas quantity
User friendly
Maintenance-free, reliable operation of the facility

Process data

Measuring task:
Level and pressure measurement
Measuring point:
Tank/pipeline
Measuring range up to:
0 … 30 m
Medium:
Gas
Process temperature:
0 … +50 °C
Process pressure:
0 … +10 bar
Special challenges:
Chemical resistance

Sludge drying

Measurement of belt loading and mass flow in a thermal sludge drying facility

Application

Through drying, the weight and volume of the sludge is further reduced. In the thermal drying unit, which is equipped with a belt drier and a hot (+80 to +130 °C) air stream, water is removed from the sludge through evaporation. The continuous monitoring of belt loading is done by means of radiometric, i.e. radiation-based, measurement – this technique allows optimal, cost-effective dryer control.

Your benefit

Reliable
Reliable monitoring of belt loading
Cost effective
Optimal equipment operation
User friendly
Simple external installation

Process data

Measuring task:
Density measurement
Measuring point:
Conveyor belt
Measuring range up to:
1300 … 1900 kg/m3.
Medium:
Sewage sludge
Process temperature:
+80 … +130 °C
Process pressure:
0 … 1 bar
Special challenges:
High temperatures, abrasion

Sludge storage tank

Level measurement in the sludge storage tank

Application

The digested sewage sludge is pumped into a sludge storage tank. This tank serves as an intermediate storage facility before the sludge is fed to the centrifuge or pressed for mechanical dewatering. To ensure optimal feeding, the sludge volume is monitored by a level measuring instrument.

Your benefit

Reliable
Reliable content measurement in the sludge storage tank
Cost effective
Non-contact measurement ensures maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Sludge storage tank
Measuring range up to:
0 … 15 m
Medium:
Digested sludge
Process temperature:
0 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Steam, buildup, condensate

Sludge dewatering

Level detection of sludge and water

Application

The digested sludge is dewatered prior to drying in centrifuges or filter presses. The sludge liquor thus obtained passes through the cleaning process of the WWTP once again. A level detector controls the pumps in the filter water tank to prevent overfilling. The discharge of the dewatered sludge is controlled by a point level sensor.

Your benefit

Reliable
Reliable monitoring of the dewatering process
Cost effective
Optimal operation of the equipment
User friendly
Robust, maintenance-free sensor technology

Process data

Measuring task:
Point level detection
Measuring point:
Tank
Measuring range up to:
0.5 … 1 m
Medium:
Sludge/wastewater
Process temperature:
+20 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Abrasion, buildup

Sludge granulate silo

Level measurement and point level detection in the sludge granulate silo

Application

After thermal drying, the sludge is stored in silos for further use. The granulated product is deposed of in landfills, used in agriculture or burned for energy generation. The level measurement and point level detection ensure that the container volume is optimally utilized.

Your benefit

Reliable
Optimum protection against overfilling
Cost effective
Continuous measurement allows maximum use of container
User friendly
Reliable, maintenance-free operation

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Silo
Measuring range up to:
3 … 8 m
Medium:
Sludge granulate
Process temperature:
+10 … + 40 °C
Process pressure:
0 …2 bar
Special challenges:
Dust, buildup

Container

Level measurement in a container

Application

After coarse/fine screening, sorted solids such as waste, plastics, sand and sludge are transported to special containers via conveyor belt. Reliable level measurement enables automatic notification to change over these containers.

Your benefit

Reliable
Reliable content measurement in the screened waste container
Cost effective
Maintenance-free, non-contact measurement
User friendly
Simple mounting and setup

Process data

Measuring task:
Level measurement
Measuring point:
Waste container
Measuring range up to:
5 m
Medium:
Waste, sludge, sand
Process temperature:
0 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Buildup and condensation

Sludge receiving station

Sludge receiving station Level measurement

Application

Sewage sludge from small decentralized sewage treatment plants or sewer cleaning operations is delivered in special vehicles. It is collected in a receiving tank and then gradually fed into the main sewage treatment plant for processing. Continuous level measurement determines the content of the receiving tank and controls the input to the plant.

Your benefit

Reliable
Reliable content measurement under all operating conditions
Cost effective
Simple installation in existing facilities
User friendly
Maintenance-free operation even when heavily soiled

Process data

Measuring task:
Level measurement
Measuring point:
Receiving tank
Measuring range up to:
0 … 10 m
Medium:
Sewage sludge
Process temperature:
+10 … +60 °C
Process pressure:
0 … +3 bar
Special challenges:
Foam, condensate, buildup

Inlet channel

Flow-rate measurement in open channels

Application

Sewage and rainwater are often transported to the treatment plant in open collection channels or flumes. The flow rate is measured at various points in these channels. Measurement of the water flow at the inlet and outlet of the treatment plant is the basis for the calculation of tariffs and operating costs.

Your benefit

Reliable
High measurement accuracy, independent of temperature influence
Cost effective
Low maintenance requirements
User friendly
Flow-proportional output signal

Process data

Measuring task:
Flow measurement
Measuring point:
Flume
Measuring range up to:
0 … 1 m
Medium:
Wastewater
Process temperature:
0 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Condensation, fog, wind, solar radiation

Process data

Measuring task:
Flow measurement
Measuring point:
Flume
Measuring range up to:
0 … 1 m
Medium:
Wastewater
Process temperature:
0 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Condensation, fog, wind, solar radiation

Process water tank

Level measurement in the process water tank

Application

The process water is collected in tanks or open basins. Pressure pumps deliver the water for cleaning and rinsing purposes to various locations in the wastewater treatment plant. To ensure an optimal supply of water, the level in the process water tank is measured continuously.

Your benefit

Reliable
Reliable measurement of the process water volume
Cost effective
Maintenance-free measurement with high accuracy
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Tank
Measuring range up to:
0 … 6 m
Medium:
Wastewater
Process temperature:
0 … +100 °C
Process pressure:
-1 … +5 bar
Special challenges:
Abrasion

Pump room

Pressure monitoring and flood protection in the pump room

Application

To protect the process pumps, any leakage water, e.g. arising from a faulty pump seal, is detected and an alarm triggered. The pressure in the pipe is measured directly at the pump and displayed in the control system of the WWTP. Any malfunctions are detected quickly.

Your benefit

Reliable
Reliable protection against flooding due to defective pumps
Cost effective
Simple installation and reliable function
User friendly
Maintenance-free operation

Process data

Measuring task:
Pressure measurement and point level detection
Measuring point:
Pipeline
Measuring range up to:
-1 … +25 bar
Medium:
Water
Process temperature:
0 … +30 °C
Process pressure:
-1 … +25 bar
Special challenges:
Abrasion

Coarse and fine screens

Differential water level measurement for control of screen raking

Application

Mechanical cleaning removes entrained floating matter with screens or sieves. This protects the downstream process stages from buildup, clogging and abrasion. Solids with diameters greater than 25 mm are trapped in the coarse screens, compressed in a press and then disposed of. Finer secondary screens remove smaller residual materials. Measurement of the difference in water level between the front and the back of the screen determines the degree of contamination and initiates the cleaning of the screen when necessary.

Your benefit

Reliable
Reliable control of screen cleaning
Cost effective
Non-contact and wear-free measurement
User friendly
Maintenance-free operation of the system

Process data

Measuring task:
Water level measurement
Measuring point:
Screen
Measuring range up to:
0 … 5 m
Medium:
Water
Process temperature:
+10 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Buildup, abrasion, foam

Grit trap

Point level detection in a grit trap

Application

Through circulation and aeration of the wastewater, mineral substances such as grit and sand settle to the bottom of the settling basin. Point level detection of settled sand under water prevents equipment malfunction and damage and controls the cleaning cycle in the grit trap.

Your benefit

Reliable
Reliable control of the cleaning cycle in sand traps
Cost effective
Targeted cleaning depending on the amount of sand deposits
User friendly
Simple installation and
maintenance-free operation

Process data

Measuring task:
Solids detection under water
Measuring point:
Container
Measuring range up to:
0.5 … 1 m
Medium:
Sand, wastewater
Process temperature:
+20 … + 30 °C
Process pressure:
+1 … +2 bar
Special challenges:
Abrasion, mechanical influences, caked deposits

Grit washer

Measurement of sand concentration in the sand washer

Application

Before the settled out sand can be used as recycled material, it is cleansed of organic matter in the sand washing plant. The washed sand is then dewatered in a screw press and discharged into a storage vessel. The discharge of the washed sand is controlled by a pressure transmitter.

Your benefit

Reliable
Ceramic sensor ensures reliable, accurate measurement
Cost effective
Maintenance-free operation of the measuring system
User friendly
Simple installation and adjustment

Process data

Measuring task:
Level measurement
Measuring point:
Tank
Measuring range up to:
0 … 5 m
Medium:
Water-sand mixture
Process temperature:
0 … +35 °C
Process pressure:
0 … +1 bar
Special challenges:
Abrasion

Mixing and equalization ponds

Flow equalisation basin Water level measurement

Application

These open pools even out peak loads and strong volume fluctuations. During periods of decreased load, the wastewater is pumped from the buffer pool into downstream biological treatment basins. A level sensor monitors and controls the pumps and cleaning units in the buffer pool.

Your benefit

Reliable
Reliable measurement of the level
Cost effective
Simple installation and setup
User friendly
Maintenance-free operation

Process data

Measuring task:
Level measurement
Measuring point:
Mixing and equalisation pool
Measuring range up to:
0 … 5 m
Medium:
Wastewater
Process temperature:
+10 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Caked deposits, condensate, solar radiation

Fuel tank

Level measurement of fuel

Application

Backup generators are a common safeguard at lift stations to maintain operation during power outages. Day tanks at each lift station and a main tank at the plant are used to store the fuel. To make sure there is sufficient fuel when needed, the level in the tanks is continuously measured.

Your benefit

Reliable
Accurate measurement on low dielectric fuel oil
Cost effective
Unique tank shapes do not impact measurement
User friendly
Convenient, small ¾’’ NPT process fitting

Process data

Measuring task:
Level measurement
Measuring point:
Tank
Measuring range up to:
1,5 m
Medium:
Fuel oil
Process temperature:
0 … +40 °C
Process pressure:
-1 … +2 bar
Special challenges:
Low dielectric constant and small head space

Stormwater retention basin

Level measurement in a stormwater retention basin

Application

In case of heavy precipitation, excess rainwater is temporarily stored in open, artificial reservoirs. The water reservoir buffers the drainage and the water is pre-cleaned through natural settlement. Continuous level data are the basis for calculating the flow through the sewer system and thus protecting against flooding.

Your benefit

Reliable
Reliable measuring results in all weather conditions
Cost effective
Easy to install on existing infrastructure
User friendly
Maintenance-free operation

Process data

Measuring task:
Level measurement
Measuring point:
Basin
Measuring range up to:
0 … 10 m
Medium:
Rainwater
Process temperature:
0 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Fog, wind, solar radiation

Sewage screw lifting station

Level measurement in the sewage lifting station

Application

The heavily soiled, greasy wastewater from households and commercial enterprises flows into the sewage lifting station. The dirty water and floating debris contained therein are raised to a higher level with screw pumps and then flow into the treatment plant along a natural downward gradient. Level measurement in the inlet shaft controls the cost-effective use of the pumps.

Your benefit

Reliable
Reliable measurement and control of the pumps
Cost effective
Maintenance-free operation and non-contact measurement technology
User friendly
Reliable function under all operating conditions

Process data

Measuring task:
Level measurement
Measuring point:
Pump shaft
Measuring range up to:
0 … 5 m
Medium:
Wastewater
Process temperature:
+10 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Buildup, condensate, gas overlay, steam

Vacuum sewerage system

Level measurement in a vacuum tank

Application

When new building zones are opened up, it is often quite expensive to build a sewerage network with the necessary downward slope. In such cases, a vacuum sewerage network offers an interesting alternative to traditional sewer systems. The wastewater is transported to the pumping station under vacuum, which allows significantly smaller pipes to be used and stretches of upward slope spanned. A central vacuum pumping unit conveys the wastewater from households via a central sewage discharge into the public sewer system. To effectively control the system the level in the vacuum tank must be continuously monitored.

Your benefit

Reliable
Reliable function under all operating conditions
Cost effective
Maintenance-free operation of the system
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Vacuum tank
Measuring range up to:
0 … 4 m
Medium:
Wastewater
Process temperature:
+10 … +30 °C
Process pressure:
-1 … +1 bar
Special challenges:
Foam, buildup, condensate

Combined Sewer Overflow (CSO)

Level measurement in the stormwater overflow chamber

Application

Large Combined Sewer Overflows (CSOs) protect the wastewater treatment plant from a capacity overload during heavy rain. The precipitation is temporarily stored and then delivered to the treatment plant at a reduced rate. If the stormwater basin cannot hold the accumulating quantities of water, part of it is discharged. Due to legal requirements, such operational events and discharged water quantities must be measured and documented. A level sensor provides the required measurement data.

Your benefit

Reliable
High operational reliability even when subjected to inundation
Cost effective
Reliable measurement and maintenance-free operation
User friendly
Simple setup and adjustment

Process data

Measuring task:
Level measurement
Measuring point:
Overflow basin
Measuring range up to:
0 … 5 m
Medium:
Rainwater
Process temperature:
+10 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Fouling, condensation, inundation

Gullies

Level measurement for detection of deposits in gullies

Application

Buildup and deposits accumulate in gullies and raise the water level there. Since this can lead to blockages, gullies must be cleaned regularly. Reliable level measurement ensures that blockages are recognized quickly. The level data is transmitted wirelessly to the control centre. This makes certain that gully cleaning is carried out as required.

Your benefit

Reliable
High measurement certainty thanks to 8° focussing
Cost effective
Low-cost sensor for optimisation of cleaning processes/planning
User friendly
Simple mounting

Process data

Measuring task:
Level measurement
Measuring point:
Gullies
Measuring range up to:
3 m
Medium:
Dirty water
Process temperature:
-40 … + 50 °C
Process pressure:
0 … 0 bar
Special challenges:
Harsh ambient conditions, environmental influences

Drinking water supply

IPTech is an experienced supplier of instrumentation for the drinking water supply network. IPTech sensors measure the level and pressure accurately and reliably in containers, pipes, filters and reservoirs. They are easy to install and put into operation.

Bank filtration

Level and pressure measurement of water from lake and river banks

Application

Water obtained from wells adjacent to lakes and rivers is called bank filtration. The flowing water constantly seeps through the riverbed and mixes with the ground water. The level of water must be constantly monitored for an optimum extraction of water. The pump pressure is also monitored in the delivery line.

Your benefit

Reliable
Reliable measurement independent of weather conditions
Cost effective
Maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level and pressure measurement
Measuring point:
Pump shaft
Measuring range up to:
10 m
Medium:
Water
Process temperature:
0 … +25 °C
Process pressure:
0 … +1 bar
Special challenges:
Mud, sand, lightning strikes

Filter monitoring

Monitoring of filters in drinking water supplies

Application

The raw water is pumped from the lake into a tank. It is then filtered via a drum filter. In this process the water is separated and purified from any suspended matter and coarse impurities. An electronic differential pressure measuring instrument monitors the level of contamination of the filter. Cleaning of the filter is automatically triggered as soon as the threshold contamination is exceeded.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local certification
Cost effective
Simple installation, with two sensors interconnected via a single cable
User friendly
Multivariable sensor: differential pressure, static pressure and temperature

Process data

Measuring task:
Differential pressure measurement
Measuring point:
Filter
Measuring range up to:
0.8 m
Medium:
Fresh water
Process temperature:
+3 … +10 °C
Process pressure:
-0.5 … +2 bar
Special challenges:
Abrasion

Gravel bed filter

Differential pressure and level measurement in a gravel filter

Application

The suspended matter is filtered out of the water via the sand and gravel filled filter tank. Pressure is applied to pump water through the filter bed. Dirt particles are retained in the filter material. The electronic differential pressure measurement monitors the level of contamination in the filter. As soon as the threshold contamination is exceeded, an automatic cleaning cycle of the filter is triggered.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local certification
Cost effective
Optimal flow
User friendly
Function check is possible during operation

Process data

Measuring task:
Differential pressure and level measurement
Measuring point:
Filter tank
Measuring range up to:
+3 bar
Medium:
Untreated water
Process temperature:
+2 … +15 °C
Process pressure:
0 … +3 bar
Special challenges:
Sand and stone particles in the filter material
 

Storage tank for flocculant

Level measurement and point level detection in flocculant storage tanks

Application

The finest impurities in the water are bound together through flocculation. This allows the coagulated materials to be removed from the water by sedimentation or filtration. The flocculant required for such operation is stored in a reserve tank. A continuous level measurement ensures a sufficient supply of flocculants. The point level detection serves as overflow protection in the tank.

Your benefit

Reliable
Simple function test possible even during a running process
Cost effective
Ensures optimal supply of flocculants
User friendly
Simple calibration

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Plastic tank
Measuring range up to:
3 m
Medium:
Variety of flocculants
Process temperature:
-40 … +60 °C
Process pressure:
0 … 0 bar
Special challenges:
Aggressive medi

Osmosis filter

Differential pressure measurement in an osmosis filter

Application

Sea water is pressed through a semi-permeable membrane under high pressure. The semi-permeable membrane allows only water molecules to seep through. Salts, bacteria and viruses are retained in the filter. The finished product is almost the same as distilled water. A differential pressure measurement is needed to monitor the level of contamination across the filter.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local certification
Cost effective
Efficient cleaning of the filter is possible even during continuous operation
User friendly
Maintenance-friendly thanks to front-flush mounting

Process data

Measuring task:
Differential pressure measurement
Measuring point:
Filter
Measuring range up to:
+20 bar
Medium:
Sea water
Process temperature:
0 … +25°C
Process pressure:
0 … +20 bar
Special challenges:
Resistant to sea water

Ozone gas collection pipe

Pressure measurement in the ozone collection pipe

Application

Ozone is used for the disinfection of drinking water. It is produced from oxygen in a hyperbaric reactor by means of electrical energy. The gas produced then flows into the ozone gas collection pipe. Reliable pressure measurement is mandatory in order to keep the pressure in the pipeline constant and monitor the process integrity.

Your benefit

Reliable
Dependable measurement for safe, reliable containment through Second Line of Defense
Cost effective
Maintenance-free operation
User friendly
Simple parameterization and on-site display

Process data

Measuring task:
Pressure measurement
Measuring point:
Pipeline
Measuring range up to:
1.5 bar
Medium:
Gas
Process temperature:
+5 … +25 °C
Process pressure:
+1 … +1.5 bar
Special challenges:
Aggressive medium

Pump room

Pressure monitoring and flood protection in the pump room

Application

To protect the process pumps, any leakage water, for example, arising from a faulty pump seal, is detected and an alarm triggered. The pressure in the pipe is measured directly at the pump and displayed in the control system of the plant. Any malfunctions can be quickly detected and dealt with.

Your benefit

Reliable
Reliable protection against flooding due to defective pumps
Cost effective
Simple installation and reliable function
User friendly
Maintenance-free operation

Process data

Measuring task:
Pressure measurement and point level detection
Measuring point:
Pipeline
Measuring range up to:
-1 … +25 bar
Medium:
Water
Process temperature:
0 … +30 °C
Process pressure:
-1 … +25 bar
Special challenges:
Abrasion

Water supply dam

Level measurement at the dam

Application

To operate drinking water storage reliably, precise information about the water level of the inflow as well as the dam itself is required. The level of water in the dam can be continuously monitored by a hydrostatic level measurement. Since infrastructure at these remote sites at the dam wall, is often lacking, wireless mobile data transmission units are often used for sending the measured values.

Your benefit

Reliable
Reliable measurement even under harsh weather conditions
Cost effective
Maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Reservoir
Measuring range up to:
200 m WS
Medium:
Water
Process temperature:
0 … +30 °C
Process pressure:
0 … +20 bar
Special challenges:
Lightning, flooding

Gauging station

River level measurement

Application

Precise monitoring of the river level is an important requirement for ­sustainable ­extraction of river water for use as drinking water. The measurement sites are often in exposed locations and sensors are subjected to all weathers and surface conditions.

Your benefit

Reliable
Reliable monitoring of the river level
Cost effective
Simple mounting and signal transmission
User friendly
Wireless transmission of the measured value

Process data

Measuring task:
Gauge measurement
Measuring point:
River level
Measuring range up to:
0 … 15 m
Medium:
Water
Process temperature:
0 … + 25 °C
Process pressure:
0 … 0 bar
Special challenges:
Environmental influences such as fog, wind, solar radiation

Deep well

Level measurement in deep wells

Application

Ground water from deep wells is pumped to the surface with the help of submersible pumps. It must be ensured, however, that the amount of water extracted is balanced to the amount that seeps back in. Reliable, maintenance-free level measurement is necessary for smooth operation of the well.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local drinking water certification
Cost effective
Maintenance-free operation
User friendly
Simple installation and setup

Process data

Measuring task:
Level measurement
Measuring point:
Deep well
Measuring range up to:
40 m
Medium:
Fresh water
Process temperature:
0 … +15 °C
Process pressure:
0 … +4 bar
Special challenges:
Weather conditions

Pure water tank

Level measurement in the pure water tank

Application

To transport drinking water even to the remotest drinking water storage facilities, pumping stations generate the required water pressure, which is constantly monitored by a pressure transmitter. A level switch serves as dry run protection for the pumps.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local certification
Cost effective
Long service life guarantees uninterrupted operation
User friendly
Uniform operation

Process data

Measuring task:
Level measurement
Measuring point:
Container/tank
Measuring range up to:
10 m
Medium:
Water
Process temperature:
0 … +20 °C
Process pressure:
0 … +1 bar
Special challenges:
High humidity

Drinking water pipeline

Pressure monitoring and point level detection in the drinking water pipeline

Application

Pure water tanks are important storage facilities for periods of peak demand. They compensate for delivery fluctuations and enable efficient plant operation. The pure water tank is therefore not only a means of storage, it also serves as an equalizing tank. Reliable level measurement is therefore essential.

Your benefit

Reliable
High supply reliability because of dependable information
Cost effective
Maintenance-free operation
User friendly
Simple mounting and parameterisation

Process data

Measuring task:
Pressure measurement and point level detection
Measuring point:
Pipeline
Measuring range up to:
20 bar
Medium:
Drinking water
Process temperature:
0 … +20 °C
Process pressure:
0 … +20 bar
Special challenges:
Surges in pressure

Water tower

Pressure measurement in a water tower

Application

Water towers are used as storage facilities for drinking water and as pressure balancing tanks in the network of water supply pipelines. In order to keep the water level and thus the network pressure constant, the level in the water tower needs to be constantly maintained. The level of water is monitored by a pressure transmitter.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004, as well as local certification
Cost effective
Maintenance-free operation thanks to dry measuring cell
User friendly
Wireless parameterization via Bluetooth communication

Process data

Measuring task:
Pressure measurement
Measuring point:
Water tower
Measuring range up to:
5 m
Medium:
Water
Process temperature:
+5 … +25 °C
Process pressure:
0 … +0.5 bar
Special challenges:
High humidity

Surge tank

Pressure monitoring and point level detection in the surge tank

Application

In the central drinking water supply system, air-bladder chambers are used to compensate for pressure fluctuations in the supply line. They are used primarily to stabilize smaller water networks, where, for economic reasons, a water tower is not an option. A pressure transmitter is deployed to monitor the tank and control the pumps. A low level switch detects the minimum water level in the tank and thus prevents air from entering the water supply network.

Your benefit

Reliable
Reliable monitoring of tank pressure
Cost effective
Long service life through maintenance-free operation
User friendly
Simple operation and adjustment

Process data

Measuring task:
Pressure measurement and point level detection
Measuring point:
Vessel
Measuring range up to:
10 bar
Medium:
Drinking water
Process temperature:
0 … +30 °C
Process pressure:
0 … +10 bar
Special challenges:
Pressure shocks

Elevated storage tanks

Level measurement in the elevated tank

Application

Elevated water tanks are reservoirs located at high places that act as a buffer during periods of peak demand. They compensate for delivery fluctuations and enable efficient plant operation. Reliable level measurement is therefore indispensable.

Your benefit

Reliable
High supply reliability through dependable measurement
Cost effective
Maintenance-free operation
User friendly
Simple mounting and parameterization

Process data

Measuring task:
Level measurement
Measuring point:
Container/tank
Measuring range up to:
10 m
Medium:
Water
Process temperature:
0 … +20 °C
Process pressure:
0 … +1 bar
Special challenges:
High humidity

Water source

Level measurement at the water source

Application

Mechanical cleaning removes entrained floating matter with screens or sieves. This protects the downstream process stages from buildup, clogging and abrasion. Solids with diameters greater than 25 mm are trapped in the coarse screens, compressed in a press and then disposed of. Finer secondary screens remove smaller residual materials. Measurement of the difference in water level between the front and the back of the screen determines the degree of contamination and initiates the cleaning of the screen when necessary.

Your benefit

Reliable
Reliable control of screen cleaning
Cost effective
Non-contact and wear-free measurement
User friendly
Maintenance-free operation of the system

Process data

Measuring task:
Level measurement
Measuring point:
Container/tank
Measuring range up to:
5 m
Medium:
Water
Process temperature:
0 … +20 °C
Process pressure:
0 … +1 bar
Special challenges:
High humidity

Coarse and fine screens

Differential water level measurement for control of screen raking

Application

Spring water originates from surface water, which passes down through layers of porous rock on its way down into the earth. It then flows horizontally along a layer of clay or rock and thus forms a spring. To obtain drinking water, the spring is impounded in some type of structure and protected against contamination. The spring water flows into a settling pond and then into a reservoir. A reliable level measurement is critical in ensuring a sufficient supply of drinking water.

Your benefit

Reliable
High supply reliability through dependable measurement
Cost effective
Maintenance-free operation
User friendly
Wireless parameterization via Bluetooth communication

Process data

Measuring task:
Water level measurement
Measuring point:
Screen
Measuring range up to:
0 … 5 m
Medium:
Water
Process temperature:
+10 … +30 °C
Process pressure:
0 … 0 bar
Special challenges:
Buildup, abrasion, foam

Chemical tank

Level measurement and point level detection in chemical tanks

Application

Chemical tanks guarantee the supply of raw materials for ongoing processes. The plant operator needs exact level readings from the containers at all times to be able to ensure punctual replenishment. An additional level switch protects against overfilling.

Your benefit

Reliable
Reliable measurement right through the container top
Cost effective
Long service life thanks to high chemical resistance
User friendly
Simple mounting

Process data

Measuring task:
Level measurement and point level detection
Measuring point:
Container
Measuring range up to:
7 m
Medium:
Chemicals
Process temperature:
+10 … +30 °C
Process pressure:
+1 … +3 bar
Special challenges:
Chemical resistance, measurement through plastic lid

Seawater extraction

Level measurement for seawater extraction

Application

The seawater is fed into large buffer basins for further processing, sometimes these can be several hundred metres from the coast. Level measurement in the basins controls the extraction pumps and thus enables reliable operation of the plant.

Your benefit

Reliable measurement
Accurate data under all environmental conditions
Cost effective
Maintenance-free operation
User friendly
Simple mounting and setup

Process data

Measuring task:
Level measurement
Measuring point:
Open basin
Measuring range up to:
5 m
Medium:
Salt water
Process temperature:
0 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Environmental influences from rain, wind and sun

Flotation

Level and pressure measurement in the flotation process

Application

To filter suspended matter out of the water, precipitants are added to the water. When small air bubbles are injected into the liquid, suspended matter is bound to the rising bubbles and drawn off at the water surface. In order to achieve the best possible bubble formation, the pressure in the air supply is regulated to stay within narrow limits. Reliable and accurate level measurement is necessary to achieve efficient removal of the suspended matter.

Your benefit

Reliable
Reliable measured values guarantee optimal plant operation
Cost effective
Efficient removal of suspended solids through reliable measurement
User friendly
Maintenance-free operation

Process data

Measuring task:
Level and pressure measurement
Measuring point:
Open basin and pipeline
Measuring range up to:
5 m
Medium:
Salt water
Process temperature:
+10 … +40 °C
Process pressure:
0 … 0 bar
Special challenges:
Agitated product surface, high accuracy

Ultrafiltration

Differential pressure measurement for filter monitoring

Application

During seawater desalination, substances often have to be removed or separated from each other. One method for separation or precipitation is filtration. Superior product quality results only when the filter functions properly. For that reason it must be ensured at all times that the filter is performing adequately. This requires continuous monitoring of the filter.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004 regulations as well as country-specific approvals
Cost effective
Efficient cleaning of the filter during continuous operation
User friendly
One measuring cell, three measured values: Differential pressure, static pressure, temperature

Process data

Measuring task:
Differential pressure measurement
Measuring point:
Pipeline
Medium:
Water
Process temperature:
0 … +40 °C
Process pressure:
0 … +5 bar

Reverse osmosis

Differential pressure measurement in reverse osmosis

Application

The seawater is forced through a semi-permeable diaphragm under high pressure. Only pure water molecules can pass through. Salts, bacteria and viruses are retained in the filter. The resulting water is almost like distilled water. Differential pressure measurement monitors the level of contamination of the filter.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004 regulations as well as country-specific approvals
Cost effective
Efficient cleaning of the filter during continuous operation
User friendly
Maintenance friendly through front-flush mounting

Process data

Measuring task:
Differential pressure measurement
Measuring point:
Filter
Measuring range up to:
+20 bar
Medium:
Salt water
Process temperature:
0 … +40 °C
Process pressure:
0 … +20 bar
Special challenges:
Salt water resistance

Evaporation chamber

Level and pressure measurement in multi-stage evaporation systems

Application

In thermal seawater desalination, the drinking water is produced in multi-stage evaporation processes. By connecting the various stages in series with ever lower temperatures, the system’s coefficient of performance is significantly increased and its overall efficiency enhanced. Reliable monitoring of the pressures and levels in the various stages is an important prerequisite for optimal operation of the plant.

Your benefit

Reliable
Reliable measurement ensures reliable operation of the plant
Cost effective
High plant efficiency thanks to precise measurement technology
User friendly
Maintenance and trouble free operation

Process data

Measuring task:
Level and pressure measurement
Measuring point:
Tank
Measuring range up to:
3 m
Medium:
Brine
Process temperature:
+30 …+50°C
Process pressure:
+0.5 … +1 bar
Special challenges:
Agitated surface, condensate, aggressive medium

Intermediate bulk containers

Level measurement in IBC containers

Application

In many processes, small amounts of various additives are required to improve the properties of certain end products. The media are supplied in small, transportable containers. Level measurement ensures the supply for the ongoing processes.

Your benefit

Reliable
Accurate measurement, right down to the container bottom
Cost effective
Sensor can be installed quickly and easily
User friendly
Visualized measured value display

Process data

Measuring task:
Level measurement
Measuring point:
Tank
Measuring range up to:
1 m
Medium:
Various chemicals
Process temperature:
-40 … +50°C
Process pressure:
0 … 0 bar
Special challenges:
Changing media, small measuring ranges

Lime silo

Level measurement in the lime silo

Application

Lime is used to stabilize the pH value. It is added as a solid and stored in silos. The silo contents are reliably detected by a radar sensor.

Your benefit

Reliable
Reliable measurement even during filling
Cost effective
Reliable measurement of the entire container volume
User friendly
Simple mounting and setup

Process data

Measuring task:
Level measurement
Measuring point:
Silo
Measuring range up to:
8 m
Medium:
Lime
Process temperature:
0 … +30 °C
Process pressure:
+1 … +3 bar
Special challenges:
Buildup, internals, dust formation
 

Mineralisation tank

Point level detection in the mineralisation tank

Application

Various methods are used to replenish the demineralised water with the minerals required in healthy drinking water. One method is to pass the water through a container filled with limestone, enriching it with mineral substances. The filling of the container is monitored with the help of a point level switch.

Your benefit

Reliable
Approved materials according to FDA and EC 1935/2004 regulations as well as country-specific approvals
Cost effective
Long service life through maintenance-free operation
User friendly
Simple integration of sensors

Process data

Measuring task:
Point level detection
Measuring point:
Tank
Measuring range up to:
Limit level
Medium:
Water
Process temperature:
+5 … +30 °C
Process pressure:
+1 … +3 bar
Special challenges:
Confined spaces

Water storage tanks

Level and point level measurement in water storage tanks

Application

Water storage tanks are especially important in times of peak demand. They compensate for delivery fluctuations and enable efficient plant operation. The water storage tanks are therefore not just storage tanks, they also serve as equalising tanks. Reliable level and point level measurement are thus indispensable here.

Your benefit

Reliable
High security of supply thanks to dependable measurement data
Cost effective
Maintenance-free operation
User friendly
Simple mounting and setup

Process data

Measuring task:
Level and point level measurement
Measuring point:
Tank
Measuring range up to:
10 m
Medium:
Water
Process temperature:
0 … +20 °C
Process pressure:
0 … +1 bar
Special challenges:
High humidity