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Raw material silo in the ethanol plant

LevelPoint Level
Raw material silo in the ethanol plant

Overview

Ethanol is an additive used in gasoline. Through the use of renewable resources, the CO2 emission of fuels is significantly improved and the consumption of crude oil reduced. In modern ethanol plants, raw materials such as grain, sugar cane or sugar beet are processed into alcohol and ethanol. The resulting by-products and residues are also completely utilized. The different types of grain used for ethanol production are stored in silos more than 20 m high. Reliable silo level measurement is essential to ensure continuous production supply is maintained.

Operating Conditions

Measuring Range
120 m
Temperature
-40 ... 150 °C
Pressure
-1 ... 6 bar

Challenges

  • Dust and noise during filling, material cone (angle of repose), changing measurement characteristics of the product

Benefits

  • Reliable: Reliable level measurement for trouble-free operation of the raw material stocks
  • Cost effective: Complete utilising of the silo without mechanical overload
  • User friendly: Easy installation in the container roof with exact alignment for optimum measurement accuracy

Recommended Products

Recommended Sensors

VEGA VEGAPULS 6X
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VEGAPULS 6X

  • Exact measuring results independent of process conditions
  • Maintenance-free operation through non-contact measuring principle
  • Application-oriented configuration enables a simple device selection

VEGA

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VEGA VEGAVIB 62
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VEGAVIB 62

  • Low maintenance costs
  • Minimum time and cost expenditure thanks to simple setup without medium
  • Reliable function through product-independent switching point

VEGA

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Wireless & Connectivity

VEGA PLICSMOBILE T81
Industrial Sensors

PLICSMOBILE T81

  • Monitor up to 15 sensors with one device
  • Pre-configured data transmission for quick setup
  • Self-sufficient installation without mains power supply

VEGA

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Software & Monitoring

VEGA Inventory System
Software

VEGA Inventory System

Inventory System

VEGA Inventory System (VIS) is a web-based software for real-time data acquisition, visualization, and logistics management of inventory levels in storage tanks and silos. Companies can manage their inventories proactively, ensuring greater flexibility in delivery schedules, expanding optimization options, and reducing stock discrepancies. Precise, real-time visualization of stocks allows deviations to be quickly identified, minimizing financial impact. The system combines reliable VEGA measurement technology for liquids and bulk solids with secure cloud-based or on-premises software, providing the basis for intelligent and strategic decisions for optimal inventory management. VIS supports both internal inventory monitoring and Vendor Managed Inventory (VMI) applications, where suppliers manage customer stock replenishment using real-time level data.

  • Real-time inventory monitoring across all connected storage locations via web browser or mobile app
  • Four visualization modes — Chart, Graphic, Map, and Trend — for comprehensive stock visibility
  • Color-coded traffic light status system (green/yellow/red) for instant stock level assessment

VEGA

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