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Mining and Metal Production Use Cases

Explore use cases tailored for the Mining and Metal Production industry

19
Use Cases Available

19 use cases

Additive silos

Additive silos

Mining and Metal Production

Depending on the manufacturing process and the type of metal being produced, various additives such as lime are required. The products are stored in silos or concrete bunkers and usually fed to the pr...

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Alumina powder silo

Alumina powder silo

Mining and Metal Production

The alumina powder is kept ready in storage and day silos for subsequent smelting. Aluminium smelting is carried out in the fused salt electrolysis process, where pure liquid aluminium is extracted fr...

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Alumina powder stirring tank

Alumina powder stirring tank

Mining and Metal Production

The extraction of Aluminium from natural deposits of bauxite requires complex and expensive processes. In the ‘Bayer process, the bauxite is first mixed with sodium hydroxide, autoclaved and then stir...

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Buffer tank

Buffer tank

Mining and Metal Production

In the smelter, above the fused salt electrolysis bath there are small buffer tanks that are pneumatically fed via pipelines. The alumina powder is dispensed into the melt bath in small quantities fro...

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Bulk storage tanks

Bulk storage tanks

Mining and Metal Production

Dependable storage is not only the basis for reliable production and supply, it also protects against raw material shortages and price volatility. In addition to regulations on the use of overfill pro...

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Coke oven

Coke oven

Mining and Metal Production

Coke provides the necessary process heat, serves as a metal reducing agent and is a supporting matrix in the blast furnace. To achieve a high quality coke, the pressures in each of the separate ovens...

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Conveyor belt

Conveyor belt

Mining and Metal Production

Bulk aggregates are fed into production processes via conveyor belts or screw conveyors. For effective feed control to and from these processes, or inter-production unit billing, the mass flow of the...

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Coolant tank

Coolant tank

Mining and Metal Production

The cooling water is collected in tanks. Pressure pumps provide the water for cooling the manufacturing process. Level measurement in the coolant tanks ensures that there is always sufficient water av...

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Crusher

Crusher

Mining and Metal Production

To be able to transport and further process the largest possible production volumes, the ore must have an optimal size. To achieve this, the ore is crushed to the correct size in two stages, in a prim...

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Froth flotation cell

Froth flotation cell

Mining and Metal Production

To work efficiently, flotation cells depend on continuous froth formation. If the froth layer is too thin, it cannot transport the sufficient amount of dispersed or suspended particles to the surface....

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Ore storage silo

Ore storage silo

Mining and Metal Production

Mined ore is transported via conveyor systems to large above ground or underground silos and stored there until it is used in production. A reliable level measurement is required to determine the cont...

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Ore thickener

Ore thickener

Mining and Metal Production

Extracted minerals are fed to the thickener as a slurry via a trough. The solids are settled out into the bottom of the tank, in a process accelerated through the addition of flocculants. Precise dens...

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Pump tank

Pump tank

Mining and Metal Production

Bauxite, lime and sodium hydroxide are ground and mixed in a ball mill – the mixture turns into a red slurry, which is then conveyed into the pumping tank. Some of the balls from the mill can potentia...

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Reactor

Reactor

Mining and Metal Production

Aluminium powder suspension is an intermediate for titanium sponge production. In the reactor, vanadium oxide trichloride is removed from the aluminium powder suspension. When the aluminium powder sus...

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Sintering plant

Sintering plant

Mining and Metal Production

After sintering, the hot material is cooled down to a temperature of about 150 °C in the sintering cooler. The feed rate of the sintering belt is controlled to ensure that the material is thrown off a...

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Storage tanks for additives

Storage tanks for additives

Mining and Metal Production

For many processes, additives such as sulfuric or hydrochloric acid are required. These are kept ready for use in storage tanks. Level measurement is needed here to ensure availability of the additive...

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Storage tanks for toxic liquids

Storage tanks for toxic liquids

Mining and Metal Production

Some processes generate toxic intermediates that have to be stored in compliance with strict safety regulations. In order to be used in this area, the measurement technology deployed must meet special...

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Torpedo car

Torpedo car

Mining and Metal Production

After the blast furnace is tapped, the molten pig iron flows into torpedo cars at a temperature of over 1400 °C, then transported to the foundry or converter for further processing. A reliable level...

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Blast furnace

Blast furnace

Mining and Metal Production

Burden (iron-bearing materials) and coke are transported from the bunker to the top of the blast furnace. The charging of the furnace is done via conveyor belts or small aggregate wagons. To ensure an...

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